syringe assembly

专利摘要:
DUAL CHAMBER SYRINGE ASSEMBLY Modals of a retractable syringe assembly are provided that include a double syringe barrel configuration. One or more modalities include reuse prevention features and features that prevent premature activation of the retraction mechanism. Methods for aspirating and expelling liquid from medical devices are also provided.
公开号:BR112013001629B1
申请号:R112013001629-9
申请日:2011-07-21
公开日:2021-05-18
发明作者:Ivan Zivkovic；Ulf Handberg；Gert Hanner；Thomas Holma；Ulf Wahlberg；Jorgen Hager
申请人:Becton, Dickinson And Company；
IPC主号:

专利说明:

TECHNICAL FIELD
[001] Aspects of the present invention pertain to syringe assemblies that include a retractable needle and reuse prevention features and methods of using such syringe assemblies. BACKGROUND
[002] Needle retraction features have been incorporated into syringe assemblies to protect users from needlestick injuries. In conventional assemblies, needle connector assemblies, including a needle cannula, are attached to a barrel and must be removed from the syringe barrel by a user or by a retraction feature. Alternatively, a needle shield can be placed over the needle cannula by a user or otherwise.
[003] In conventional syringe assemblies in which the syringe connectors are retracted to the syringe barrel by a retraction feature, the retraction feature is generally provided within the syringe barrel and/or the plunger rod disposed within the barrel syringe. Specifically, the plunger rod can include a chamber that houses the needle connector after it is retracted. The retract feature typically includes a shear element disposed between the plunger rod and the cap which is used to open the cap after the contents of the syringe barrel are expelled, to expose the plunger rod chamber for receiving the connector. needle retracted. A spring is usually incorporated, but needle connector mounts to drive retraction of the needle connector to the plunger rod.
[004] Therefore, such retraction characteristics require cutting, breaking, piercing or other actions of intense mechanical force for activation and thus increased complexity to allow the sealed plunger and the plug to be violated during activation. Also, as most conventionally designed retractable needles are activated after dosing by continued pressure behind the plunger rod, an accidental activation of the retractable feature can occur, as the same forces must be applied when expelling the contents of the cylinder. syringe. In addition, some devices may be accidentally activated during dosing if sufficient pressure is generated during the expulsion of syringe contents, for example, when the medication is viscous and requires the user to apply additional pressure or force to the plunger rod, which exceeds the force required to activate the retractable feature. Premature activation is especially problematic in applications where high forces are applied to a piston rod, for example during high speed injections.
[005] The retraction characteristics of conventional syringe cylinders that are plunger activated must withstand increased syringe pressures and an associated increase in force applied to the plunger rod, as described above. These increased forces and pressure lead to the requirement for larger activation forces that can exceed operational forces in order to preserve premature activation. Since most conventional syringe cylinders apply an additional plunger movement after a complete dispense, and in the same way as the dispense movement, a limiting force must be used to allow the user to differentiate between a full bottom plunger and activation of the retraction feature. The limiting force can be difficult to check and maintain separately from the force applied to the plunger rod to expel the contents of the syringe barrel. In addition, a proper application of limiting force may require a user to position the syringe barrel and needle cannula at a high angle to the patient's skin, rather than positioning the syringe barrel and syringe cannula substantially parallel to the skin. of the patient. The additional force required to activate the retract feature can cause additional pressure to be generated in the cap or other removable opening in the piston rod, which may be sufficient to cause the cap and/or the piston rod to malfunction.
[006] In conventional retractable syringe assemblies where the retraction feature and subsequent housing of the needle connector are contained within a fluid path, the retraction and housing feature can cause a volume of medication to become trapped within the syringe barrel, thereby increasing loss and potentially affecting dosing accuracy. Also, a portion of the trapped medication may be expelled during activation of the retraction feature causing it to sneeze, if the retraction feature is activated when the needle cannula is out of the patient, an unintended increase in the dosage administered to the patient, whether the retraction feature is activated when the needle cannula is in the patient. Placing the retract feature inside the syringe barrel can also cause trapped air to remain in the syringe barrel when purging or starting the syringe. This can lead to the possibility of air injection. The size of the syringe barrel must also accommodate the retraction feature and the needle connector assembly that is housed there after retraction.
[007] In syringe assemblies that do not house the retraction feature within the fluid path, the retraction feature is generally disposed in a location that requires the user to change their control of the syringe assembly to activate the retraction feature. Such designs may not be ergonomically acceptable to certain users of these syringe assemblies.
[008] Conventional retract syringe assemblies generally do not incorporate reuse prevention features, and thus, the retract mechanism can be reset so that the syringe barrel can be reused. It is believed that reusing syringe assemblies without sterilization or sufficient sterilization facilitate transfer of contagious diseases.
[009] Therefore, it would be desirable to provide a retractable syringe assembly with a retraction feature that does not interfere with the normal operation of the syringe assembly and reduces the risk of premature activation or the retraction mechanism. It would also be desirable to provide a retractable syringe assembly that incorporates a reuse prevention feature. SUMMARY OF THE INVENTION
[010] One aspect of the present invention pertains to a syringe assembly comprising a fluid cylinder including a sidewall having an inner surface defining a fluid chamber for retaining a fluid and having a first cross-sectional width, an open proximal end and a distal end including a distal wall; a plunger rod disposed within the fluid chamber comprising a distal end, and a proximal end, a plunger rod body extending from the distal end to the proximal end, and a plug disposed at the distal end of the plunger rod to form a fluid tight seal with the inner surface of the cylinder; a retraction cylinder disposed adjacent the side wall of the fluid cylinder, the retraction cylinder including a wall having an interior surface defining a needle chamber, an open proximal end, a distal end including a barrier wall, an opening between the wall of the retraction cylinder and the side wall of the fluid cylinder allowing fluid communication between the fluid chamber and the needle chamber and the needle connector assembly comprising a needle connector, a needle cannula attached to a connector needle a needle cannula being in fluid communication with the opening and oriented to move in the proximal direction; and a triggering element disposed within the needle chamber and movable within the retraction cylinder independently of the piston rod, wherein the triggering element includes a proximal end, an open and free end providing a triggering force, and a triggering body. triggering element extending from the proximal end to the distal end and including an interior surface defining a hollow interior, the triggering element providing a triggering force causing the needle cannula to retract into the retraction cylinder.
[011] In one or more embodiments of the present invention, the inner surface of the fluid chamber sidewall includes a retaining ring adjacent the proximal end defining a second cross-sectional width that is less than the first cross-sectional width, and a piston rod body includes a flexible protrusion having a cross-sectional width greater than the cylinder cross-sectional width at the ribs and frangible portion. In one or more embodiments of the present invention, contact between the plug and the cylinder's distal wall causes the protrusion to advance distally forward from the rib in the cylinder and lock the piston rod into the cylinder to prevent reuse of the cylinder assembly. syringe. In one or more embodiments of the present invention, the distal end of the plunger rod includes a cap engaging portion and the cap is secured to a cap engagement portion of the plunger stem, the cap being distally and proximally shaped. movable relative to the engagement portion of the plug for a preselected axial distance so that when a force is applied to the piston rod in the distal direction and the distal end of the plug is in contact with the distal wall of the cylinder, it is allowed to protrusion advance distally past the rib in the barrel and lock the plunger rod into the barrel to prevent reuse of the syringe assembly. In one or more embodiments of the present invention, continuous application of force to the plunger rod in the proximal direction after the protrusion has advanced distally past the ribs causes the frangible portion to break. In one or more embodiments of the present invention, continuous application of force to the plunger rod in the proximal direction after the protrusion has advanced distally past the rib causes the frangible portion to break.
[012] In one or more embodiments of the present invention, a needle connector assembly of the syringe assembly is disposed at the open distal end of the retraction cylinder and includes a frangible element exerting a force on the needle cannula holder in the distal direction. In one or more embodiments of the present invention, applying a force in the distal direction to the triggering element provides the triggering force in the needle connector assembly to break the frangible element so that the needle cannula is retracted into the retraction cylinder. In one or more embodiments of the present invention, the needle cannula is guided by a spring disposed between the needle shaft and the cylinder wall that exerts a force on the needle connector in a proximal direction.
[013] In one or more embodiments of the present invention, the needle cannula is retracted into a retraction cylinder, is housed within the hollow interior of the triggering element.
[014] In one or more embodiments of the present invention, the open distal end of the retraction cylinder comprises a fastener for securing the needle connector assembly to the retraction cylinder and the needle connector assembly includes securing an engaging member the clamping element, the engagement of the connecting element and the clamping element being activated by a needle guard disposed on the needle connector. In one or more embodiments of the present invention, the engagement of the clamping member and the connecting member allows for fluid communication between the opening and the needle cannula. In one or more embodiments of the present invention, the needle shield may be removed from the needle connector upon engagement of the connector and fastener. In one or more embodiments of the present invention, the retraction cylinder clamping member comprises at least one opening in the retraction cylinder wall extending in a distal direction from the open distal end and the connecting member comprises at least one flap extending radially outwardly arranged in the needle connector to engage at least one opening. In one or more embodiments of the present invention, the needle connector comprises an open conduit to allow fluid communication between the needle cannula and the opening and engagement of the tab of the needle connector and the opening of the retraction cylinder allows for alignment of the open conduit and the opening.
[015] In one or more embodiments of the present invention, the needle connector comprises a distal end, a proximal end and a connector body extending from the distal end to the proximal end, the connector body including an outer surface and at least one finger element disposed along an outer surface, the finger element extending outwardly from the outer surface of the connector body and including a distal end attached to the outer surface of the needle connector and a free proximal end that is unsecured to the needle connector. In one or more embodiments of the present invention, the needle shield comprises a closed distal end, an open proximal end, and a hollow body defining a cavity for receiving the needle connector, the hollow body including an interior surface comprising a plurality of detents that extend inwardly and engage at least one finger of the needle connector to rotate the needle connector with respect to the fastener to secure the needle connector to the open distal end of the retraction cylinder. In one or more embodiments of the present invention, the plurality of detents apply a rotational force to at least one finger or a needle connector to engage and allow rotation of the needle connector.
[016] In one or more embodiments of the present invention, the inner surface of the fluid chamber sidewall includes a retaining ring adjacent the proximal end defining a second cross-sectional width that is less than the first cross-sectional width and the piston rod body includes a flexible protrusion having a cross sectional width greater than the cylinder cross sectional width at the rib and frangible part. In one or more embodiments of the present invention, contact between the plug and the cylinder's distal wall causes the protrusion to advance distally past the rib in the cylinder and locks the plunger rod into the cylinder to prevent reuse of the syringe assembly. . In one or more embodiments of the present invention, the distal end of the plunger rod includes a cap engaging portion and a cap is secured to the cap engagement portion of the plunger stem, the cap being distally and proximally movable. relative to the plug engagement part for a preselected axial distance so that the force applied to the plunger rod in the distal direction and at the distal end of the plug is in contact with the distal wall of the cylinder, the protrusion is allowed advance distally past the rib in the cylinder and lock the plunger rod into the cylinder to prevent reuse of the syringe assembly. In one or more embodiments of the present invention, the continuous application of force to the piston rod in the proximal direction after the protrusion has advanced distally past the rib causes the frangible portion to break. In one or more embodiments of the present invention, the continuous application of force to the piston rod in the proximal direction after the protrusion has advanced distally past the rib causes the frangible portion to break.
[017] In one or more embodiments of the present invention, the needle chamber has a cross-sectional width that is smaller than the first cross-sectional width.
[018] Yet another embodiment of the present invention pertains to a syringe assembly comprising a barrel comprising including an open proximal end, a side wall having an inner surface defining a fluid chamber for fluid retention and having a first cross-sectional width and a needle chamber for housing a needle connector assembly, the fluid chamber and the needle chamber being divided by a cylinder wall having a first opening allowing fluid communication between the fluid chamber and the needle chamber; the needle connector assembly disposed within the needle chamber. A needle connector assembly comprising a needle connector, a needle cannula supported within the needle connector by a frangible connection, the needle cannula in fluid communication with the first opening and oriented to move in a proximal direction; a plug disposed at the distal end of the piston rod to form a fluid tight seal with the inner surface of the cylinder and a piston rod body extending from the distal end to the proximal end; and a retraction rod disposed within the needle chamber, the retraction rod including a proximal end and an open distal end for breaking the frangible connection of the needle connector assembly after applying direct force distally to the retract rod and cause the needle cannula to retract and retract into the retraction rod.
[019] In one or more embodiments of the present invention, the syringe assembly further comprises a needle shield disposed on the needle connector to secure the needle connector assembly to the retraction cylinder. In one or more embodiments of the present invention, the needle shield provides a tactile indication of attaching the needle connector assembly to the retract cylinder. In one or more embodiments of the present invention, the needle shield allows for removal of the retract cylinder needle connector assembly.
[020] In one or more embodiments of the present invention, the attachment of the needle connector assembly to the retraction cylinder allows fluid communication between the opening and the needle cannula.
[021] In one or more embodiments of the present invention, the inner surface of the fluid chamber sidewall includes a retaining ring adjacent the proximal end defining a cross-sectional width that is less than the first cross-sectional width and a piston rod body include a flexible protrusion having a cross-sectional width greater than the width of the cylinder at the rib and the frangible part. In one or more embodiments of the present invention, contact between the plug and the cylinder's distal wall causes the protrusion to advance distally past the rib in the cylinder and locks the plunger rod into the cylinder to prevent reuse of the syringe assembly. .
[022] In one or more embodiments of the present invention, the distal end of the plunger rod includes a cap engagement portion and the cap is secured to a cap engagement portion of the plunger stem, the cap being distally and proximally movable relative to the plug engagement portion for a preselected axial distance so that when force is applied to the piston rod in the distal direction and the distal end of the plug is in contact with the distal wall of the cylinder, the protrusion is allowed to advance distally past the rib in the barrel and lock the plunger rod into the barrel to prevent reuse of the syringe assembly. In one or more embodiments of the present invention, the continuous application of force to the piston rod in the proximal direction after the protrusion has advanced distally past the rib causes the frangible portion to break. In one or more embodiments of the present invention, the continuous application of force to the piston rod in the proximal direction after the protrusion has advanced distally past the rib causes the frangible portion to break.
[023] In one or more embodiments of the present invention, the needle cylinder has a cross-sectional width that is smaller than the first cross-sectional width. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments of the present invention; Figure 2 illustrates a side view of the syringe assembly of Figure 1; Figure 3 illustrates a view of the syringe assembly shown in Figure 1 from the proximal end of the syringe assembly; Figure 4 illustrates a cross-sectional view of the syringe assembly shown in Figure 1, where the retraction cylinder is located outside the fluid cylinder; Figure 5 illustrates a cross-sectional view of the fluid cylinder and retraction cylinder taken along lines 5-5, with a firing element and piston rod removed from the assembly; Figure 6 illustrates a cross-sectional view of the syringe assembly in accordance with one or more embodiments, where the retraction cylinder is nested within the fluid cylinder; Figure 7 illustrates a cross-sectional view of the fluid cylinder and the retraction cylinder taken along lines 7-7; Figure 8 illustrates a partial perspective view of the plunger rod, needle connector assembly and firing element of Figures 4 and 6 before retracting the needle connector assembly; Figure 9 illustrates a partial perspective view of the plunger rod, needle connector assembly and triggering element shown in Figure 8 after applying a force to the triggering element in the distal direction; Figure 10 illustrates a partial perspective view of a plunger rod, a needle connector assembly and the triggering element shown in Figure 9, after the triggering element breaks the frangible element; Figure 11 illustrates a partial perspective view of a plunger rod, a needle connector assembly, and the triggering element shown in Figure 10, after a portion of the needle connector assembly begins to retract into the retractable cylinder; Figure 12 illustrates a partial perspective view of a plunger rod, a needle connector assembly and the triggering element shown in Figure 11, after the needle connector assembly portion is more fully retracted into the retractable cylinder; Figure 13 illustrates a perspective view of the assembly of a needle connector assembly in accordance with one or more embodiments; Figure 14 illustrates the needle connector assembly of Figure 13 while a needle cannula and a needle cannula holder are being inserted into the needle connector; Figure 15 illustrates the needle connector assembly of claim 14 while the needle connector is being formed around the needle cannula and the needle cannula holder; Figure 16 illustrates the needle connector assembly of claim 15 while the needle connector is being more completely formed around the needle cannula and the needle cannula holder; Figure 17 is the assembled needle connector assembly of claim 16; Figure 18 illustrates a perspective view of the needle connector assembly being mounted to a retractable cylinder in accordance with one or more embodiments; Figure 19 illustrates a needle connector assembly shown in Figure 18 attached to a needle guard while being placed on the retractable cylinder also shown in Figure 18; Figure 20 illustrates a needle connector assembly and the needle shield shown in Figure 19 after the needle shield engages the needle connector assembly; Figure 21 illustrates a needle connector assembly and the needle shield shown in Figure 20 after rotation relative to the retraction cylinder; Figure 22 illustrates a needle connector assembly and the needle shield shown in Figure 21 after aligning the open conduit of the needle connector assembly and opening the retract cylinder; Figure 23 illustrates a needle connector assembly and the needle shield shown in Figure 22 after removal of the needle shield; Figure 24 illustrates a cross-sectional side view of a retractable syringe assembly in accordance with one or more embodiments; Figure 25 illustrates an enlarged partial cross-sectional view of the retractable syringe assembly shown in Figure 24; Figure 26 illustrates an enlarged partial cross-sectional view of the retractable syringe assembly shown in Figure 25 after application of a firing force to the needle connector assembly; Figure 27A illustrates a top cross-sectional view of the dual chamber syringe barrel shown in Figure 24; Figure 27B illustrates a cross-sectional side view of the dual chamber syringe barrel shown in Figure 27A; Figure 27C illustrates a cross-sectional view of the dual chamber syringe barrel shown in Figure 27A taken from the proximal end; Figure 27D illustrates a cross-sectional side view of the dual chamber syringe barrel shown in Figure 27A taken from the distal end; Figure 28 illustrates a side view of the needle connector assembly shown in Figure 24; Figure 28A illustrates a cross-sectional view of the needle connector assembly shown in Figure 28 taken along line A-A; Figure 29 illustrates a partial cross-sectional view of a retractable syringe assembly showing the proximal end in accordance with one or more embodiments; Figure 30 illustrates the proximal end of a retractable syringe assembly in accordance with one or more embodiments; Figure 31 illustrates the proximal end of a retractable syringe assembly shown in Figure 31 after applying force to the plunger rod in the distal direction; Fig. 32 illustrates the proximal end of a retractable syringe assembly shown in Fig. 31 the triggering element closed within the retraction cylinder after a force is applied to the triggering element in the distal direction; Fig. 33 illustrates a partial perspective view of a plunger rod, a trigger element, and a needle connector assembly in accordance with one or more embodiments; Fig. 34 illustrates a partial perspective view of a plunger rod, a trigger element and a needle connector assembly shown in Fig. 33 after applying a force to the trigger element in the distal direction; Figure 35 illustrates a partial perspective view of a plunger rod, a trigger element and a needle connector assembly shown in Figure 34 during the application of a force to the trigger element in the distal direction while the trigger element contacts the needle connector assembly; Figure 36 illustrates a partial perspective view of a plunger rod, a firing element and a needle connector assembly shown in Figure 35 after the firing element contacts the needle connector assembly while the firing element exerts a force on the needle connector assembly; Fig. 37 illustrates a partial perspective view of a plunger rod, a firing element and a needle connector assembly shown in Fig. 36 after a portion of the needle connector assembly is retracted into the firing element; Figure 38 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 38A illustrates a side view of the retractable syringe assembly shown in Figure 38; Figure 38B illustrates a view of the retractable syringe assembly shown in Figure 38 taken from the proximal end; Figure 39 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 39A illustrates a side view of the retractable syringe assembly shown in Figure 39; Figure 39B illustrates a view of the retractable syringe assembly shown in Figure 39 taken from the proximal end; Figure 40 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 41 illustrates a side view of the retractable syringe assembly shown in Figure 40; Figure 42 illustrates a view of the retractable syringe assembly shown in Figure 40 taken from the proximal end; Figure 43 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 43A illustrates a side view of the retractable syringe assembly shown in Figure 43; Figure 43B illustrates a view of the retractable syringe assembly shown in Figure 43 taken from the proximal end; Figure 44 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 44A illustrates a side view of the retractable syringe assembly shown in Figure 44; Figure 44B illustrates a view of the retractable syringe assembly shown in Figure 44 taken from the proximal end; Figure 45 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 46 illustrates a side view of the retractable syringe assembly shown in Figure 45; Figure 47 illustrates a view of the retractable syringe assembly shown in Figure 45 taken from the proximal end; Figure 48 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 49 illustrates a side view of the retractable syringe assembly shown in Figure 48; Fig. 50 illustrates a view of the retractable syringe assembly shown in Fig. 48 taken from the proximal end; Figure 51 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 52 illustrates a side view of the retractable syringe assembly shown in Figure 51; Fig. 53 illustrates a view of the retractable syringe assembly shown in Fig. 52 taken from the proximal end; Figure 54 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 54A illustrates a side view of the retractable syringe assembly shown in Figure 54; Figure 54B illustrates a view of the retractable syringe assembly shown in Figure 54 taken from the proximal end; Figure 55 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Fig. 56 illustrates a side view of a retractable syringe assembly in accordance with one or more embodiments; Figure 56A illustrates a side view of the retractable syringe assembly shown in Figure 56; Figure 56B illustrates a view of the retractable syringe assembly shown in Figure 56 taken from the proximal end; Fig. 57 illustrates a perspective view of a retractable syringe assembly in accordance with one or more embodiments; Figure 57A illustrates a side view of the retractable syringe assembly shown in Figure 57; Fig. 57B illustrates a view of the retractable syringe assembly shown in Fig. 57 taken from the proximal end; Figure 58 illustrates a perspective view of the proximal end of a retractable syringe assembly in accordance with one or more embodiments; Fig. 59 illustrates a perspective view of a proximal end of the retractable syringe assembly shown in Fig. 58 after rotation of the trigger elements to prevent movement of the trigger element in the distal direction; Fig. 60 illustrates a perspective view of a proximal end of the retractable syringe assembly shown in Fig. 59 after rotation of the trigger elements to prevent movement of the trigger element in the distal direction; Figure 61 illustrates a perspective view of the proximal end of the retractable syringe assembly in accordance with one or more embodiments; Figure 62 illustrates a perspective view of the proximal end of the retractable syringe assembly in accordance with one or more embodiments; Fig. 63 illustrates a perspective view of the proximal end of the retractable syringe assembly in accordance with one or more embodiments; Figure 64 illustrates a perspective view of the proximal end of the retractable syringe assembly in accordance with one or more embodiments; Fig. 65 illustrates a perspective view of the proximal end of the retractable syringe assembly in accordance with one or more embodiments; and Figure 66 illustrates a perspective view of the proximal end of the retractable syringe assembly in accordance with one or more embodiments. DETAILED DESCRIPTION
[024] Before describing the various exemplary embodiments of the invention, it should be understood that the invention is not limited to the construction details or the process steps set out above in the following description. The invention is capable of other modalities and of being practiced or being carried out in various ways.
[025] In this disclosure, a convention is followed where the distal end of the device is an end closer to the patient and the proximal end of the device is the end distant from the patient and closer to the physician.
[026] Aspects of the invention pertain to assemblies of a retractable syringe and methods of aspirating and expelling a liquid from a syringe assembly.
[027] A first aspect of the present invention pertains to a retractable syringe assembly having a retract feature that is actuated by a user to retract a needle connector assembly, which includes a needle cannula, into a syringe assembly.
[028] In an embodiment shown in Figures 1-5, the retractable syringe assembly includes a dual syringe barrel 101 that includes a fluid barrel 110 and a retract barrel 120. The retractable syringe also includes a fluid connector assembly. needle 140, a plunger rod 160, a cap 170, and a trigger 190. The fluid cylinder shown in Figure 4 includes a distal end 111, an open proximal end 119, a sidewall 112 extending from the distal end 111 and of the proximal end 119 including an inner surface 114 defining a chamber 115. The inner surface 114 defines a cross-sectional width and may include a reuse prevention feature, which will be discussed in greater detail below. Distal end 111 includes a distal wall 117 that spans distal end 111. In the embodiment shown, side wall 112 includes a first opening 123 to allow fluid communication between the fluid cylinder and the retractable cylinder. As will be discussed in greater detail below, the first opening 123 also allows for fluid communication between the needle cannula disposed within the retraction cylinder 120 and the retraction cylinder 120 and the fluid cylinder 110.
[029] The fluid cylinders shown in figures 1-7 may include a reuse prevention feature. Specifically, fluid cylinder 110 may include a retaining member 109 that extends around the entire circumference of inner surface 114 of fluid cylinder 110 at a location adjacent the proximal end 119 of the fluid cylinder. A cross-sectional width of the inner surface 114 in the retaining member is less than the cross-sectional width or the cross-sectional width of the inner surface 114 at the remaining locations along the length of the fluid cylinder. In one or more embodiments, optional tabs or detents can be used to create a region of a fluid cylinder 110 having a cross-sectional width that is less than the cross-sectional width of fluid cylinder 110. Retainer may also be unformatted to facilitate triggering the reuse prevention feature. For example, the fluid cylinder 110 may also include a proximally shaped diameter transition region adjacent to the retaining member at the proximal end 119 of the fluid cylinder 110. The cross-sectional width of the inner surface 114 of the fluid cylinder in the region The diameter transition gap increases from the distal end 111 to the proximal end 119 of the fluid cylinder 110. As will be described in greater detail below, in the embodiments of the retractable syringe assembly that utilizes a reuse prevention feature, the reuse prevention feature of fluid cylinder 110 cooperates with reuse prevention features in piston rod 160 to close piston rod 160 within fluid cylinder 110 and/or to disable piston rod 160 from other use.
[030] An alternative embodiment is shown in Figures 6-7, where a retractable syringe assembly may include a single cylinder 200. In such embodiments, a portion of the cylinder is divided by a dividing wall 201 into a fluid cylinder 210 and a remaining portion of the cylinder houses the retract feature and needle connector assembly and is referred to as a retract cylinder 220. The dividing wall 201 may include an opening 232 to allow fluid communication between a fluid cylinder 210 and the retract cylinder 220. The single cylinder 200 in figures 6-7 provides an ergonomic design that improves grip by providing a larger diameter for smaller syringe sizes.
[031] In the embodiments shown in Figures 1-5, the retract cylinder 120 is disposed adjacent to the sidewall 112 of the fluid cylinder 110 in the embodiment shown in Figure 4. The retract cylinder 120 is configured to house a connector assembly. needle 140 there and the retraction feature. The retraction cylinder 120 includes an open distal end 121 and a proximal end 129. A wall 122 having an interior surface 124 defining a needle chamber 125 extends from the distal end 121 to an open proximal end 129. retraction is adjacent to sidewall 112 of fluid cylinder 110. In one or more embodiments, wall 122 may extend around portions of retraction cylinder 120 that are not in contact with fluid cylinder 110. In other words, the outer surface of the sidewall 112 may form the inner surface 114 of the retraction cylinder 120 along the portion of the retraction cylinder 120 that is in direct contact with the fluid cylinder 110.
[032] The size of the 125 needle chamber can be modified to accommodate the 140 needle connector assembly and/or the retraction feature. According to one or more embodiments, the inner surface 124 of the retraction cylinder 120 has a cross-sectional width that is less than the first cross-sectional width of the fluid cylinder 110. In specific embodiments, the cross-sectional width of the inner surface 124 of the retraction cylinder is less than about 90%, 80%, 70%, 60%, 50%, 40%, 30%, or 20% of the cross-sectional width 114 of the fluid cylinder. Such designs in which the cross-sectional width of the inner surface 124 of the retraction cylinder is less than the cross-sectional width of the inner surface 114 of the fluid cylinder provide functional and ergonomic advantages. For example, the overall appearance and handling of the double barrel syringe is more attractive to the user. In certain embodiments, the retraction cylinder can be nested within the fluid cylinder. For example, both the retraction cylinder and the fluid cylinder can both be connected or surrounded by a common wall, and the retraction cylinder can be partially or completely disposed within a fluid cylinder, or alternatively, a retraction cylinder.
[033] The open distal end 121 for the retraction cylinder 120 in the mod can be completely open or partially closed by, for example, a barrier wall (not shown) that partially closes the open distal end 121. The open distal end 121 it can be free from a barrier wall and can be completely open. In such embodiments, the needle connector assembly forms a closure around the open distal end 121 so that there is fluid communication between the needle cannula and the opening 123 which allows for fluid communication between the fluid cylinder 110 and the retract cylinder 120. In one embodiment, as shown in Figure 5, the wall 122 may include a second opening (not shown) that allows fluid communication with the fluid chamber 115 and the needle chamber 125. The second opening of the wall may also allow fluid communication between the fluid chamber 115, the needle chamber 125 and the needle cannula. Fluid communication between fluid cylinder 110 and retraction cylinder 120 may be provided by a first conduit (not shown) extending from the first opening (not shown) of the fluid cylinder 110 and the second opening (not shown). shown) of the retract cylinder.
[034] According to one or more embodiments, the retraction cylinder has a cross-sectional dimension that is smaller than the cross-sectional dimension of the fluid cylinder. In specific embodiments, the retraction cylinder cross-sectional dimension is less than about 90%, 80%, 70%, 60%, 50%, 40%, 30%, or 20% of the cylinder cross-sectional dimension. of fluid. Such designs in which the cross-sectional dimension of the retraction cylinder is smaller than the cross-sectional dimension of the fluid cylinder provide functional and ergonomic advantages. For example, the overall look and handling of the double-cylinder syringe is more user-friendly.
[035] The needle connector assembly may include a second conduit (not shown) extending from an open end of the needle cannula to a second opening (not shown) of the retract cylinder. The second conduit may include an opening (not shown) which must be aligned with the second opening to allow fluid communication between the needle cannula and the fluid cylinder.
[036] The needle connector assembly 140 is disposed within the retraction cylinder 120 and includes a needle connector 142 and a needle cannula 150 secured to the needle connector 142. The needle connector 142 includes a distal end 141 and a proximal end 159 which is attached to the distal end 141 of the needle connector. Needle connector 142 shown in Figures 4 and 8 includes a needle connector body 143 and a needle cannula holder 146 distally disposed within needle connector body 143. Needle cannula holder 146 includes a recessed portion (not shown) for partially housing one end of the needle cannula. The recessed portion may include a second conduit portion (not shown) that extends through the needle connector 142 to the second opening (not shown) of the retraction cylinder to allow fluid communication between the needle cannula 150 and the cylinder. of fluid 110.
[037] The needle cannula 150 of the needle connector assembly 140 is tended to move in the proximal direction. In the embodiment shown, the needle connector assembly 140 is tended to move in the proximal direction, tending there to secure the needle cannula 150. In one embodiment shown, the needle connector assembly 140 is tended to move in the proximal direction. by a guide element 152 disposed between the needle connector body 143 and the needle cannula holder 148. As shown more fully in Figures 13-17, the guide element 152 is shown as surrounding the needle cannula holder 146 To assemble the needle connector assembly 140 with the guide element 152, the guide element 152 is initially placed over the needle cannula holder 146 and compressed, as shown in Figure 13. The needle connector body 143 includes a distal end 144, a proximal end 145, a distal portion 147 disposed adjacent the distal end, and a proximal portion 148 disposed adjacent the proximal end. The distal portion 147 may include a tapered attachment with an opening (not shown) therethrough to receive a needle cannula 150. The proximal portion 148 includes two hinged closure walls 155, 156. The closure walls 155, 156 encircle the bracket of the needle cannula and the guide element 152 while being assembled with the needle connector body 143. Specifically, the needle cannula 150 is inserted into the opening of the distal portion 147 as shown in Figure 14. The cross-sectional width of the opening extends from the proximal end of the distal portion 147 to the distal end of the distal portion 147 so that the needle cannula 150 extends through the opening, while the needle cannula holder 146 remains within the distal portion 147. The two hinged closed walls 155, 156 of Figures 15-16 are moved inward until they surround the needle cannula holder 146 and the guide element 152 as shown in Figure 17.
[038] In the embodiment shown, the guide element 152 engages the needle cannula holder 146. The guide element 152 may include a spring, which may be a compression spring that applies a constant force to the needle connector body 143 in the proximal direction. In alternative embodiments, the guide element 152 may be provided in another way, for example a lever arm (not shown) may be disposed between the needle connector and the barrier wall. Needle connector body 143 includes a frangible element 153 which supports guide element 152, needle cannula holder 146 and a needle cannula 150 moving in the proximal direction. As will be explained in greater detail below, breaking the frangible element 153 will allow the oriented needle connector 142 and the needle cannula 150 attached thereto to retract into the retraction cylinder 120.
[039] In one or more variations, the entire needle connector assembly 140 can be oriented. For example, the needle connector body 143, the needle cannula holder 146 and the needle cannula 150 may be provided as an integral unit that is biased and the retraction cylinder may include a support member (not shown ) which is frangible and applies a force to the needle connector assembly 140 in the distal direction. The guide element 152 can be located between the needle connector assembly 140 and the distal end 121 of the retraction cylinder 120. The force applied by the support element to the needle connector assembly 140 in the distal direction counteracts the force applied to the assembly. of needle connector 140 by guide element 152 in the proximal direction. Once the support member is broken, the needle connector assembly 140 can be retracted onto the retract cylinder 120.
[040] The frangible element 153 is shown in Figures 8-12 as a partially extending wall shelf 154 that is disposed along portions of the inner surface of the needle connector body 143. The wall shelf 154 extends radially to inside to form a support boundary that is positioned adjacent to the guide element 152 surrounding the needle cannula holder, which prevents movement or expansion of the guide element 152. Once the frangible element 153 is broken, for example, by moving the triggering element 190 in the distal direction, the engagement between the guide element 152 and the needle cannula holder 146 causes the guide element 152 to move the needle cannula holder 146 and the fixed needle cannula 150 thereto in firing element 190 and/or retraction cylinder 120. Specifically, the expansion of guide element 152 drives needle cannula holder 146 and needle cannula 150 in element d and firing 190 and/or retraction cylinder 120.
[041] The needle connector assembly is movably shaped within the needle chamber. The size and shape of the needle connector assembly can be modified to allow movement in needle chambers having different sizes. In the assembled state, prior to use, the needle connector assembly is positioned on the open distal end of the retract cylinder.
[042] Plunger rod 160 is disposed within fluid cylinder 110 and includes a plug 170 secured thereto to form a fluid tight seal with inner surface 114 of fluid cylinder 110. Plunger rod 160 may include a reuse prevention feature that closes piston rod 160 within fluid cylinder 110 or otherwise disables piston rod 160. The piston rod may include a reuse prevention feature that cooperates with the reuse prevention feature disposed in fluid cylinder 110. In one or more embodiments, the piston rod may include a protrusion 113 that has a cross-sectional width that is greater than the cross-sectional width of the inner surface 114 of the fluid cylinder 110 in the member. of retaining element 109. As discussed above, the retaining element forms a smaller cross-sectional width than the other locations along the length of the fluid cylinder 110. Therefore, q hen the plunger rod protrusion advances distally past the retaining member it prevents movement of the protrusion in the proximal direction. Therefore, the piston rod 160 is closed within the fluid cylinder 110 by the retaining element. In one or more embodiments, cap 170 and/or piston rod 160 may have a structure to allow relative movement, cap 170 and/or piston rod 160 relative to cap 170. For example, cap 170 may have an interior recess that allows the distal end of the plunger rod 160 to move in the distal and proximal directions within the interior recess, elongating and shortening the length of the plunger rod and cap. Exemplary plunger rods and caps which allow relative movement of the plunger rod relative to the cap are disclosed in U.S. Patent Application Serial Nos. 12/137,732 (published as U.S. Patent Application Publication Number 20090048560) and 12/262,836 (published as U.S. Patent Application Publication Number 20090131869), each of these applications being incorporated herein by reference in their entirety.
[043] Plug 170 may also include reuse prevention features that also cooperate with reuse prevention features disposed on fluid cylinder 110. For example, plug 160 may include a sealing portion (not shown) that has a width of cross-section that is greater than the cross-sectional width of the inner surface 114 of the fluid cylinder 110 in the remaining member. In such embodiments, removal of plug 170 is prevented because the smaller cross-sectional width of fluid cylinder retaining ring 110 prevents plug 170 from being removed. Piston rod 160 and plug 170 can be joined by a frangible connection 172 which can cause piston rod 160 to become disconnected from plug 170, while plug 170 remains closed within fluid cylinder 110 by the element. retention. Exemplary plugs that include a reuse prevention feature and plunger rods and plugs joined by a frangible connection are disclosed in U.S. Application Nos. 12/137,732 and 12/262,836, referred to above.
[044] The retractable syringe assembly 101 also includes a trigger element 190 that includes a distal end 191 and a proximal end 199. The trigger element 190 is movable independently of the plunger rod 160 and extends into the needle chamber 125 of the retract cylinder 120. In the embodiment shown in Figure 4, the firing member 190 includes a firing pad 194 on which the user applies a force in the distal direction to actuate the retraction mechanism of the syringe assembly.
[045] The firing element 190 is sized, shaped and positioned to provide a firing force in the frangible element 153 in the needle connector body 143 to release the guide element 152 so that the cannula 150 retracts and is housed in the cylinder of retraction. The firing element 190 includes a firing element body 192 that extends from the distal end 191 to the proximal end 199. The firing element body 192 is shaped to have a cylindrical shape and is elongated. In the embodiment shown, the firing element 190 has an open distal end 191 and the firing body element 192 has a hollow interior 193 for housing the needle connector 142 and the needle cannula 150. The proximal end 199 of the firing element 193 after the needle connector 142 and cannula 150 are retracted into the retract cylinder. Needle cannula holder 146 may also include a structure for retaining retracted needle cannula holder 146 and a needle cannula 150 within firing member 190.
[046] The open distal end 191 of the firing element may have a beveled edge that breaks the frangible element 153 more effectively by concentrating the force applied to the frangible element 153. The breaking of the frangible element 153 releases force applied to the guide element 152 and the 146 needle cannula holder in the distal direction. After this force is directly released distally, the force applied to the needle cannula holder 146 by guide element 152 in the proximal direction remains due to compression of guide element 152. Expansion of guide element 152 or presence of force directly proximally on the needle cannula holder 146 by the guide element 152 causes the needle connector 142 to retract or move into the retraction cylinder 120 or specifically, the hollow interior 193 of the firing element.
[047] In use, as shown in figures 8-10, the user is free to aspirate the fluid or liquid into the fluid cylinder 110 and expel the fluid without accidentally activating the retraction mechanism and retracting the cannula of the needle. After the user has aspirated and expelled the liquid as desired, the user can trigger the retraction mechanism by applying a force to trigger element 190 in the distal direction. A separate retract cylinder 120 and a needle chamber 125 allow the use of a constant and reliable actuation force to actuate the retract mechanism. Specifically, the actuation force is no longer dependent on the viscosity of the liquid filled within the fluid chamber 115. Furthermore, the actuation force no longer has to compensate for the risk of accidental actuation during normal operation of the syringe assembly, and, therefore, the actuation force can be set at a low level. In addition, because the retract feature no longer has to cut through a plug, as required by some retractable syringe assemblies, the drive force can be optimized to just drive the retract feature, rather than also being optimized to penetrate the earplugs.
[048] Furthermore, the separation of the retraction mechanism from the fluid cylinder 110 also reduces the risk of an accidental actuation because it is no longer coupled with the aspiration and injection of liquid using the piston rod. Therefore, there is no risk of premature actuation of the actuating mechanism by applying a high force during high speed injections. In use, after the finger or thumb is used to apply a force to the piston rod 160 to expel the contents of the fluid cylinder 110, the user simply moves the finger or thumb to the firing pad 194 disposed adjacent the pressure. of thumb 164 on the adjacent end of the retract cylinder 120. The user does not need to modify its grip or use two hands to actuate the retract mechanism, as required in known embodiments of retractable syringe assemblies.
[049] The retract cylinder separation, needle connector assemblies and retract feature of the syringe assemblies disclosed here also allow the user to change needles for all sizes of retractable syringes. The asymmetric orientation of the needle connector assembly, relative to the entire syringe assembly, facilitates low angle injections (eg, subcutaneous injections). In addition, the asymmetrical orientation also allows the user to retain the orientation of the needle cannula simply by squeezing the syringe assembly.
[050] In one embodiment, the needle connector assembly can be secured to a retraction cylinder to provide a leak-proof path for the liquid. In one or more embodiments, this is accomplished using a needle connector assembly that includes a sealing member, which is actuated by pressing and rotating as required to assemble the needle connector assembly. Pressing and rotating motions are achieved by lightly incorporating wedge surfaces in the needle connector assembly that attaches to corresponding structures on the retractable cylinder. The needle connector assembly can also be designed to be rotated and secured in one direction. This allows the needle connector assembly to be locked in a defined position while the torque applied is rotated at the sealing pressure.
[051] In the embodiment shown in Figures 18-23, the needle connector assembly 200 can be shaped and sized to cooperate with the retraction cylinder 220 and a needle shield 240 to provide a seal pressure for the retraction cylinder . In the embodiment shown, retract cylinder 220 includes a wall 223 that extends from an open distal end 221. The wall includes a fastener 222 disposed at distal end 221 to secure the needle connector assembly 200 to the retract cylinder. The fastening element 222 is formed integrally with the cylinder wall, as shown in Figure 18. In the embodiment shown, the fastening element 222 includes at least one notch or opening 224 for receiving a corresponding finger element or other protrusion in the mounting of needle connector. In the embodiment shown, opening 224 extends in the distal direction from distal open end 221. The securing member also includes at least one inwardly extending protrusion 226 which is disposed adjacent to opening 224. Protrusion 226 extends inwardly at the end distal open 221 of the retractable cylinder.
[052] The retractable cylinder 220 is secured to a fluid cylinder 230 with a fluid chamber (not shown) that includes an opening 232 to allow fluid communication between the needle connector assembly 200 and the fluid chamber. Aperture 232 is disposed opposite the open distal end 221 of the retractable cylinder from the protrusion 226. The retractable cylinder holder 222 may include an alternative structure that cooperates with the needle connector assembly 200 to secure the needle connector assembly 200 to the retractable cylinder.
[053] As shown in figure 19, the needle connector assembly 200 is mounted with a needle guard 240 prior to attachment to the retract cylinder. As shown in Figure 23, the needle connector assembly includes a needle connector body 202 having a distal end 203 and a proximal end (not shown). The distal end 203 includes an opening 204. The needle cannula 205 is disposed. inside a needle connector body 202 and extends through the opening 204 of the needle connector body. The guide element (not shown) may be disposed within the needle connector body 202 as otherwise described herein, for example, with reference to Figures 8-17. Needle connector body 202 includes an outer surface 206 that includes a connecting member 208 that engages the clamping member 222 of the retract cylinder 220. The outer surface 206 has a generally curved or conical curved shape. In the embodiment shown, connector 208 of the needle connector assembly includes at least one radially outwardly extending tab 210 disposed on outer surface 206 of the needle connector body. Tab 210 engages boss 226 by sliding under boss 226 such that boss 226 exerts a force in the proximal direction on tab 210 when needle connector assembly 200 is secured to the retraction cylinder.
[054] The needle connector body 202 also includes an open conduit 212 to allow fluid communication between the needle cannula 205 and the opening 232 of the fluid cylinder. In the embodiment shown, the position and location of the connecting element 208 and the securing element 222 allow for the alignment of the open conduit 212 and the opening 232. Furthermore, proper engagement of the connecting element 208 and the securing element 222 ensure a fluid communication between the fluid cylinder 230 and the needle cannula 205.
[055] In one embodiment shown, the needle connector body 202 also includes at least one finger element 214 disposed along the outer surface 206. Specifically, the finger element 213 has a distal end 215 that is secured to the outer surface. 206 and the proximal end 216 which is free and unsecured to the outer surface 206 of the needle connector body 202. In the embodiment shown in Figure 23, the finger member 214 is flexible to extend outside the outer surface of the connector body. . Applying an outwardly directed force on the finger members 214 causes the proximal end 216 to lift from the outer surface 206 of the needle connector body. The finger member 214 in the embodiment shown has an elongated shape extending a distal ring 217 that is distally disposed adjacent the midpoint between the distal end 203 and the proximal end (not shown) of the needle connector body 202. Distal ring 217 of the shown embodiment forms a notch in the outer surface 206 of the needle connector body 202 that extends along the perimeter of the outer surface 206. In a variant, the distal ring may form a rib that extends outwardly from the surface. external 206.
[056] The finger member 214 has a rounded distal end 215 in the embodiment shown, but may include a distal end 215 having a different shape. The finger element 214 forms a raised platform with respect to the outer surface 206 of the needle connector body 202. From the distal end 215 to a curved portion 218, the finger element 214 extends substantially parallel to the conically shaped outer surface 206 of the body. of needle connector 202. From curved portion 218 to proximal end 216, finger member 214 extends substantially parallel to retraction cylinder 220. Outer surface 206 also includes a notched portion 207 adjacent to finger member 214. Notched 207 does not have a curved conical shape, like the remaining portions of outer surface 206, but instead has a surface that is parallel to the retract cylinder or curved inwardly with respect to the retract cylinder. Finger member 214 and slotted portion 207 are disposed adjacent tab 210. In the embodiment shown, needle connector body 202 includes two tabs 210 located across needle connector body 202 from one to the other and slotted portion 207 and the finger element 214 disposed therebetween. The open conduit 212 is disposed on the opposite side of the flap 210 of the finger member 214 and the notched portion 207.
[057] Needle guard 240 is disposed over needle connector body 202 so that it closes needle cannula 205. Needle guard 240 provides protection to the user of needle cannula 205 and prevents contamination of the needle cannula 205. Needle guard 240 also engages the engagement of the needle connector assembly 200 and the retract cylinder retainer 222. In one embodiment shown, needle guard 240 has a structure that engages needle connector body 202 and facilitates rotation thereof, relative to retraction cylinder 220 so that needle connector assembly 200 is properly secured. to the retract cylinder. In one embodiment shown, needle guard 240 includes a closed distal end (not shown), an open proximal end 249, and a hollow body 242 defining a cavity 243 for receiving needle connector body 202 and needle cannula 205. The hollow body 242 includes an interior surface 242. The interior surface 242 includes a structure that enables the needle shield 240 to engage the needle connector body 202 and facilitates the attachment of the needle connector assembly 200 to the retraction cylinder.
[058] Interior surface 242 includes a plurality of detents 244 that extend inwardly and engage at least one finger element 214 of needle connector body 202. Detents 244 engage finger elements 214 to rotate the connector body of needle connector 202 with respect to securing member 222 for securing the needle connector assembly 200 to the open distal end of the retraction cylinder.
[059] As shown in Figure 20, while the needle connector assembly 200 and the needle shield 204 are placed within the distal end 221 of the retraction cylinder, the finger element 214 flexes as it moves over the wall 223 of the retraction cylinder. While the user rotates needle guard 240 and needle connector assembly 200 attached thereto, detents 244 engage finger elements 214 and apply a rotational force on finger element 214 to rotate needle connector body 202 and the needle connector assembly 200 until tab 210 engages protrusion 226 of the retract cylinder and finger member 214 engages opening 224 of wall 223 of the retract cylinder. After engagement of tab 210 and protrusion 226 and finger member 214 and opening 224, opening 232 is aligned with open conduit 212 of the needle connector assembly. In other words, the engagement of the clamping member 222 and the connecting member 208 allows for fluid communication between the opening and the needle cannula. After proper engagement of the fastening element 222 and the connecting element 208, the needle shield can be removed from the needle connector body 202.
[060] To remove the needle connector assembly 200 from the retract cylinder, the user places the needle shield 240 over the needle connector body 202 and the needle cannula 205 and applies a rotational force to the needle shield 240, which in turn causes detents 244 to apply a rotational force on finger member 214 and causes needle connector body 202 to rotate in the opposite direction to disengage that tab 210 from protrusion 226 and finger member 214 of the opening.
[061] A second aspect of the present invention pertains to a retractable syringe assembly that provides the separate contents of the retraction mechanism and the needle cannula in a needle chamber. The assembly also includes an actuation button, located at the proximal end of the syringe assembly, which extends into the needle chamber and is located adjacent to a plunger rod used to aspirate and expel fluid from a fluid chamber disposed adjacent the chamber. of needle. Upon pressing the button, the needle connector is released into the needle chamber.
[062] In the embodiments according to the second aspect provide an alternative mechanism for the retractable needle syringe. Typical retractable needle syringes provide a chamber within the plunger rod to house the needle cannula and other associated components after the retraction mechanism is activated. This requires increased component complexity to enable the sealed plunger and plug to be tampered with during actuation. The dual cylinder design of the modalities according to the second aspect moves the retraction mechanism into a dedicated region allowing a conventional plunger and plug to be used.
[063] Most conventionally designed retractable needles (single cylinder designs with an actuated retraction plunger) are actuated after dosing by continued pressure behind the plunger rod. As these are the same forces that need to be applied during medication dispensing, accidental triggering can occur. Specifically, such devices can be accidentally activated during dosing if sufficient pressure is generated, i.e., during the expulsion of a viscous drug from the cylinder, which requires more force to be applied and such forces may exceed the forces necessary to actuate the mechanism. of retraction. In other known devices, the pressure generated in the cap may be sufficient to cause a failure of the cap or any removable opening in the piston rod.
[064] Conventional type retraction mechanisms, plunger actuated safety syringes must withstand the increased syringe pressures and associated larger plunger forces as described above. This leads to larger drive force requirements that exceed operational forces by some margin of safety in order to prevent premature recoil. Additionally, since most devices of this type employ additional plunger movement after complete dispensing, and in the same direction as the dispensing movement, a limiting force must be employed to allow the user to differentiate between a tight plunger. completely and the drive operation.
[065] Incorporating a separate release mechanism, distinct from the piston rod, this limitation is removed in the double cylinder design, and actuation force release can be arbitrarily specified based on user requirements, ergonomic and safety considerations. Further, the decoupling of the plunger rod retraction drive allows separate and distinct control to be used for needle retraction giving the operator greater control over when needle retraction occurs and removing the possibility of accidental actuation. In addition, since the piston rod and plug are no longer being used with the retraction mechanism, existing piston rods and plugs from existing devices can be used with other modalities described here.
[066] A retractable syringe assembly 300 according to one or more embodiments of the second aspect are shown in figures 24-29. Syringe assembly 300 includes a dual cylinder that includes a fluid cylinder 310 and a retract cylinder 320. The retractable syringe also includes a needle connector assembly 340, a plunger rod 360, a cap 370, and a trigger element. 390. The fluid cylinder shown in Figures 27A-D includes a distal end 311, an open proximal end 319, a sidewall 312 extending from the distal end 311 and the proximal end 319 including an inner surface 314 defining a chamber 315. inner surface 314 defines a cross-sectional width and may include an inventive reuse feature, which will be discussed in greater detail below. Distal end 311 includes a distal portion 317 that closes distal end 311. In the embodiment shown, sidewall 312 includes a first opening 330 to allow fluid communication between the fluid cylinder and the retraction cylinder. As will be discussed in greater detail below, first opening 330 also allows for fluid communication between the needle cannula disposed within retraction cylinder 320 and fluid cylinder 310.
[067] The fluid cylinders shown in figure 24-29 may include a reuse prevention feature. Specifically, fluid cylinder 310 may include a retaining member 309 that extends around the entire circumference of the inner surface 314 of fluid cylinder 310 at a location adjacent to proximal end 319 of the fluid cylinder. A cross-sectional width or the cross-sectional width of the inner surface 314 at the remaining locations along the length of the fluid cylinder. In one or more embodiments, optional tabs or detents can be used to create a region of fluid cylinder 310 having a cross-sectional width that is less than the first cross-sectional width of fluid cylinder 310. can be formatted to facilitate triggering the reuse prevention feature. For example, retraction cylinder 310 may also include a diameter transition region disposed proximally adjacent to the retaining member at the proximal end 319 of fluid cylinder 310. fluid in the diameter transition region increases from distal end 311 to proximal end 319 of cylinder 310. As will be described in greater detail below, in embodiments of the retractable syringe assembly that utilize a reuse prevention feature, the reuse prevention of fluid cylinder 310 cooperates with corresponding reuse prevention features in piston rod 360 to lock piston rod 360 within fluid cylinder 310 and/or to disable piston rod 360 from other use.
[068] As more clearly shown in Figures 27A-D, retract cylinder 320 is disposed adjacent to sidewall 312 of fluid cylinder 310. Retract cylinder 320 is configured to house a needle connector assembly 340 and a feature of retraction. The retract cylinder 320 includes a distal end 321 and an open proximal end 329. The distal end includes a tapered wall segment 322 that houses the needle connector assembly 340 therein. Wall 322 having an interior surface 324 defining a needle chamber 325 extending from distal end 321 to open proximal end 329. Wall 322 of the retraction chamber is adjacent to sidewall 312 of the fluid cylinder. In one or more embodiments, wall 322 may extend around portions of retraction cylinder 320 that are not in direct contact with fluid cylinder 310, and sidewall 312 may form a barrier between retraction cylinder 320 and the retract cylinder 310. In other words, the outer surface of sidewall 312 may form an interior surface 324 of retract cylinder 320 along the portion of retract cylinder 320 that is directly in contact with fluid cylinder 310.
[069] The 325 needle chamber size can be modified to accommodate the 340 needle connector assembly and/or retraction feature. According to one or more embodiments, the inner surface 324 of the retraction cylinder 320 has a cross-sectional width that is less than the first cross-sectional width of the fluid cylinder 310. In specific embodiments, the cross-sectional width of the inner surface 324 of the retraction cylinder is less than about 90%, 80%, 70%, 60%, 50%, 40%, 30%, or 20% of the cross-sectional width of the inner surface 314 of the fluid cylinder . Such designs in which the cross-sectional width of the inner surface 324 of the retraction cylinder is less than the cross-sectional width of the inner surface 314 of the fluid cylinder provide functional and ergonomic disadvantages. For example, the overall appearance and handling of the double-cylinder syringe is more pleasing to the user. In certain embodiments, the retraction cylinder can be nested within the fluid cylinder. For example, both the retraction cylinder and the fluid cylinder can both be connected or surrounded by a common wall, and the retraction cylinder can be partially or completely disposed within the fluid cylinder, or alternatively, a dividing wall can separate a simple cylinder. in two separate cylinders. One fluid cylinder and one retraction cylinder.
[070] The wall 322 may include a second opening 332 that allows fluid communication with the fluid chamber 315 and the needle chamber 325. The second wall opening may also allow fluid communication between the fluid chamber 315, the 325 needle chamber and the needle cannula.
[071] According to one or more embodiments, the retraction cylinder has a cross-sectional dimension that is smaller than the cross-sectional dimension of the fluid cylinder. In specific embodiments, the retraction cylinder cross-sectional dimension is less than about 90%, 80%, 70%, 60%, 50%, 40%, 30%, or 20% of the cylinder cross-sectional dimension. of fluid. Such designs in which the fluid cylinder cross-sectional dimension is smaller than the fluid cylinder cross-sectional dimension provide functional and ergonomic advantages.
[072] The needle connector assembly may include a fluid path 354 that extends from the open end of the needle cannula to the second opening 332 of the retract cylinder. The second conduit may include an opening (not shown) that must be aligned with the second opening to allow fluid communication between the needle cannula and the fluid cylinder.
[073] Referring to Figures 28 and 28A, the needle connector assembly 340 is disposed within the retract cylinder 320 and includes a needle connector 342 and a needle cannula 350 attached to the needle connector 342. The needle connector 342 includes a distal end 341 and a proximal end 349. Needle cannula 350 includes an open and free distal end 351 and a proximal end 359 that is secured to the distal end 341 of the needle connector. The needle connector 342 shown in Figures 28 and 28A includes a recessed portion 355 to partially house one end of the needle cannula. Recessed portion 355 is in fluid communication with fluid path 354 to allow fluid communication between needle cannula 350 and fluid cylinder 310.
[074] The needle cannula 350 of the needle connector assembly 340 is oriented to move in the proximal direction, there orienting the fixed needle cannula 350. The needle connector assembly 340 is oriented to move in the proximal direction by a guide element 352 disposed between the needle cannula 350 and the tapered wall segment 323 of the retraction cylinder. As shown more fully in Figures 26-27, guide element 352 is shown as surrounding needle cannula 350.
[075] In the embodiment shown, the guide element 352 engages the needle cannula 350. The guide element 352 may include a spring, which may be a compression spring that applies a constant force to the needle connector 342 in the proximal direction. . In alternative embodiments, the guide element 352 may be provided in another way, for example, a lever arm (not shown) may be disposed between the needle connector and the barrier wall. Needle connector 342 includes at least one connector seal 343 disposed along the outer surface of needle connector 342 to form a fluid tight seal with tapered wall segment 323 of the retract cylinder. As will be described in greater detail below, firing element 390 supports needle connector 342 and prevents guide element 352 from moving in the proximal direction. Needle connector 342 includes at least one detent 344 that receives and engages the corresponding structure on the firing element 390 that supports the needle connector 342. As will be explained in greater detail below, disengaging the detent 344 from the corresponding structure on the firing element will allow that the oriented needle connector 342 and the needle cannula 350 attached thereto retract into the retract cylinder 320.
[076] In the embodiment shown, for example, in figures 25, 28 and 28A, the needle connector 342 includes a first fastening part. In the embodiment shown, the first attachment portion is provided in the form of at least two detents 344 or slots 345 disposed at opposite ends of the needle connector 342. Slots 345 are disposed adjacent the proximal end 349 of the needle connector assembly. The slots are shown to include a radially outwardly angled first portion in the needle connector 342, a second portion that is unbiased and substantially parallel to the axis along which the needle connector is disposed, and a third slant portion. sharply radially outward. The first clamping portion facilitates the engagement of the firing element 390 with the slots 345. The third portion 347 prevents the disengagement of the firing element 390 until sufficient force is applied to the firing element 390. Specifically, the sharp tilt of the third portion 347 prevents the firing element from sliding over and out of detents 344 when engaged with detents 344. Once sufficient force is applied the firing rod 390 to overcome the third portion 347 of detent 344, referred to herein as the firing force, disengagement of firing element 390 from needle connector 342 allows guide element 352 to move in needle cannula 350 and needle connector 342 attached thereto to firing element 390 and/or cylinder of retraction 320. Specifically, expansion of guide element 352 drives needle cannula 350 and needle connector 342 to firing element 390 and/or retraction cylinder 320.
[077] The needle connector assembly is movably sized within the needle chamber. The size and shape of the needle connector assembly can be modified to allow movement in needle chambers having different sizes.
[078] A piston rod 360 is disposed within the fluid cylinder 310 and includes a plug 370 secured thereto to form a fluid tight seal with the inner surface 314 of the fluid cylinder 310. The piston rod 360 may include a reuse prevention feature that locks piston rod 360 within fluid cylinder 310 or otherwise disables piston rod 360. The piston rod may include a reuse prevention feature that cooperates with the reuse prevention feature disposed in fluid cylinder 310. In one or more embodiments, the piston rod may include a protrusion 313 that has a cross-sectional width that is greater than the cross-sectional width of the inner surface 314 of fluid cylinder 310. in the retaining element 309. As discussed above, the retaining element forms a smaller cross-sectional width than at other locations along the length of the fluid cylinder 310. , as the piston rod protrusion advances distally past the fluid cylinder retaining member 310, a smaller cross-sectional width of the retaining member prevents movement of the protrusion in the proximal direction. Therefore, the piston rod 360 is locked within the fluid cylinder 310 by a retaining element. In one or more embodiments, cap 370 and/or plunger rod may have a structure to allow relative movement of plunger rod 360 relative to cap 370. For example, cap 370 may have an interior recess that allows for relative movement of plunger rod 360 with respect to cap 370. the distal end of the plunger rod 360 moves in the distal and proximal directions within the interior recess, thereby lengthening and shortening the length of the plunger rod and cap. Exemplary plunger rods and caps which allow relative movement of the plunger rod relative to the cap are disclosed in U.S. Application Nos. 12/137,732 and 12/262,836 referred to above and are incorporated herein by reference.
[079] Plug 370 may also include reuse prevention features that also cooperate with reuse prevention features disposed in fluid cylinder 310. For example, plug 370 may include a sealing portion (not shown) having a cross-sectional width that is greater than the cross-sectional width of the inner surface 314 of the fluid cylinder 310 in the retaining member. In such embodiments, removal of plug 370 is prevented because the cross-sectional width of fluid cylinder retaining member 310 can be hinged by a frangible connection 372 which can cause piston rod 360 to become disconnected from plug 370 , while plug 370 remains locked within fluid cylinder 310 by a retaining ring. Exemplary plugs that include a reuse prevention feature and plunger rods and plugs hinged by a frangible connection are disclosed in U.S. Application Nos. 12/137,732 and 12/262,836 and are incorporated herein by reference.
[080] The retractable syringe assembly 300 also includes a trigger element 390 that includes a distal end 391 and a proximal end 399. The trigger element 390 is movable independently of the plunger rod 360 and extends into the needle chamber 325 of the retract cylinder 320. In the embodiments shown, trigger 390 includes a trigger pad 394 on which the user applies force in the distal direction to actuate the retract mechanism of the syringe assembly.
[081] The firing element 390 includes a firing element body 392 that extends from the distal end 391 to the proximal end 399. The firing element body 392 is shaped to have a cylindrical shape and is elongated. In the embodiment shown, firing element 390 has an open distal end 391 and firing element body 392 has a hollow interior 393 for housing needle connector 342 and needle cannula 350. Proximal end 399 of firing element is closed and can be tapered to retain needle connector 342 within hollow interior 393 after needle connector 342 and needle cannula 350 are retracted into the retract cylinder. Needle cannula 350 may also include a structure for retaining retracted needle cannula 350 within firing member 390.
[082] The distal end 391 of the firing element 390 includes a second attachment portion 394 for engaging the first attachment portion. In the embodiment shown, the second attachment portion includes at least one flexible arm 395 that extends distally from the triggering member body 393. The flexible arm 395 includes a release member 396 that is sized, shaped, and positioned to engage the slots 345 of needle connector 342. Specifically, the detent includes a first segment 346 that is angled radially inward, a second portion that is unbiased and is substantially parallel to the axis along which firing member 390 is disposed, and the third segment 347 which slopes sharply radially outward. It will be better understood that release member 396 may have another size or shape that does not repeat the size and shape of slots 345.
[083] The interior surface 324 of the retraction cylinder may include a catching rib 380 to capture or retain the flexible arm 395 of the firing element 390 upon application of firing force. Specifically, the catch rib 380 is disposed adjacent the tapered wall segment 323 and extends into the needle chamber 325. The catch rib has a distal end that attaches to the inner surface of the retraction cylinder and a free proximal end. extending into needle chamber 325. Capture rib 380 is limited to facilitate distal end 391 of the triggering member to slide over or ride over capture rib 380 after application of a triggering force enabling the trigger member. release 396 disengages from slots 345 and the trigger rod moves in the distal direction. As shown more clearly in Fig. 26, the flexible arm 395 of the firing element slides over the catch slot 380, the flexible arm 395 flexes or moves outward. Capture rib 380 holds flexible arm 395 in the flexed position and allows needle connector 342, needle cannula 350, and guide element 352 to move proximally after release member 396 into hollow interior 393 of the element. shooting.
[084] The retract cylinder 320 includes a release opening 383 disposed adjacent the proximal end of the retract cylinder. The release opening 383 can be closed to form a notch in the wall 322 of the retract cylinder. Trigger element 390 includes a release detent 397 disposed in the body of triggering element 392 that engages release aperture 383. Release aperture 383 and release detent 397 provide an indication to the user of how much force is sufficient to overcome the slots 345 of the needle connector 342. This indication may be a visual indication, a tactile indication, or a combination of visual and tactile indications. Specifically, the force required to disengage release detent 397 from release opening 383 is the same or substantially the same as the force of the shot. The height of release detent 397 can be modified to require more or less force to disengage release detent 397 from release aperture 383. In addition, release aperture 383 can be modified to have curved inlets to decrease the angle between the inner surface of wall 322 and release opening 383. In embodiments where release opening 383 is open rather than closed, release opening 383 and release detent 397 provide a visual indication whether the trigger force has been applied. Specifically, the user can see if release detent 397 is engaged with release port 383 and know if firing force has been applied.
[085] In one or more embodiments, the firing force, which is the force required to disengage release holder 397 from release opening 383 and/or disengage release member 396 from slot 345 is at least about 4 pounds of force (lbf). In one or more variables, the firing force is about 4 lbf. In another variation, the firing force can include 2 lbf, 3 lbf, 4 lbf, 5 lbf, or 6 lbf. In a more specific modality, the firing force is in the range of about 3.5 lbf to about 4.5 lbf.
[086] In the embodiment shown, the needle connector assembly is permanently attached to the retract cylinder 320 because this is enclosed within the retract cylinder. In one or more alternative embodiments, the needle connector assembly may be removably attached to the retraction cylinder 320 or may be attached by a user to the open distal end 321 of the retraction cylinder.
[087] Referring to Figure 29, the length of the piston rod 360, the firing element 390 and the syringe barrel 301 can be modified so that the piston rod 360 aligns with the firing element after expulsion of all contents of the syringe, as shown in Figure 29. Alignment of plunger rod 360 and trigger 390 provide one or more visual indications and tactile indications that the contents of fluid cylinder 310 have not been completely expelled and the cannula needle 350 can be retracted into the retract cylinder. Further, such alignment of firing element 390 and piston rod 360 after plug 370 is in contact with distal wall 317 of fluid cylinder 310 requires that firing element 390 not be aligned with piston rod 360 when the fluid cylinder is filled. Specifically, the trigger 390 is located closer to the proximal end 329 of the retraction cylinder and the proximal end 319 of the fluid cylinder than to the plunger rod 360. This alignment, when retraction of the needle cannula is not desired, reduces the chance of accidental actuation of the retraction mechanism.
[088] A third aspect of the present invention pertains to a retractable syringe assembly that incorporates structure to prevent premature actuation of the retraction mechanism. The retractable syringe assembly is shown in figures 30-32. In the embodiments shown in Figures 30 and 32, the syringe assembly 400 includes a double syringe barrel as otherwise described herein which includes a retraction barrel 420 and a fluid barrel 410. Trigger element 490 is disposed within the barrel. of retractor 420 and a piston rod 460 is disposed within the fluid cylinder 410. The piston rod 460 and the firing element 490 have features that prevent the piston rod from interacting with the firing element 490 and accidentally triggering the element trigger 490. In addition, the plunger rod 460 and trigger element 490 have reuse prevention features that prevent the user from reusing the syringe assembly 400. These premature triggering prevention features and the reuse prevention features of firing element 490 and piston rod 460 described in relation to the third aspect may be incorporated with other firing elements and piston rods described herein.
[089] The firing element 490 includes a distal end (not shown) and a proximal end 499 and a firing element body 492 that extends from the distal end to the proximal end 499. A rupture 494 is disposed adjacent the proximal end 499. In the embodiment shown, the break 494 is located in the firing element 490 and the piston rod 460. The break 494 engages the retraction cylinder and the engagement between them hinders or prevents movement of the firing element 490 in the distal direction. As shown in Figure 30, the rupture 494 is shown as a radially outward extension of the firing member 492. The rupture 494 includes a distal end 495 and a proximal end 496. The rupture 494 has a height that increases from the end. proximal end 496 to distal end 495 to allow or facilitate movement of plunger rod 460 after rupture 494. Distal end 495 of rupture 494 is shown as substantially perpendicular to the firing element body.
[090] The rupture element 494 is compressible under an application of force in the proximal direction. The rupture element 494 is not compressible under the application of a force in the proximal direction. Therefore, engagement of the rupture element 494 with the retraction cylinder 420 applies a force on the rupture element 494 in the proximal direction, which prevents the rupture element from pressing and difficult movements of the firing element 490 in the distal direction. When the plunger rod 460 is moved in the distal direction, it depresses the rupture element 494 and allows movement of the trigger element 490 in a distal direction. Plunger 460 may include a contact surface, shown in Figures 30-32 as a radial flat ring 462, which deflects rupture element 494 so that firing element 494 can be moved in the distal direction and actuation of the mecha. retraction can proceed.
[091] In use, as shown in figures 31-32, movement of the piston rod in the distal direction to expel all contents of fluid cylinder 410 depresses rupture element 494. When the piston rod is tightened or when all the contents of fluid cylinder 410 are expelled and the plug is in contact with the distal end of the fluid cylinder, the plunger rod continues to depress the rupture element 494. The depressing of the rupture element 494 allows the movement of the rupture element. trigger 490 only after the contents of the syringe have been expelled. Therefore, premature activation of the retraction mechanism is prevented.
[092] The underlying principle of the rupture element 494 is that the inclusion of an abrupt angled surface, which can be as much as 90 degrees, engages the retraction cylinder and prevents distal movement of the firing element. The rupture element 494 can have sufficient rigidity in the axial direction, but it can be easily deflectable in the radial direction. This ensures a slight deflection when the piston rod engages the rupture element 494.
[093] In one or more embodiments, the rupture element 494 can be rotatable so that it can be moved away during transportation and storage, as shown in Figures 58-60. Prior to use or prior to actuation, as shown in Fig. 58, trigger element 490 may be turned or rotated so that rupture element 494 is positioned to prevent movement of trigger element 490 in the distal direction, as shown in Figure 59. Thereafter, when actuation of the retraction mechanism is desired, for example, when the contents of fluid cylinder 410 have been expelled, the firing element 490 may be rotated so that the rupture element 494 is positioned to allow movement of the triggering element 490 in the distal direction as shown in Fig. 60.
[094] Trigger element 490 and retraction cylinder 420 include a reuse prevention feature. The retract cylinder 420 includes a first locking element 440 disposed adjacent its proximal end that engages with the second locking element 450 disposed in the firing element body 492. The first locking element 440 is shown as an opening 442 in the wall 422 of retract cylinder 420. It should be understood that the opening may be provided in other ways. The second locking element 450 is shown as an outwardly extending projection 452 disposed on the firing element body 492. The projection 452 has a proximally facing abutment face 454 that prevents movement of the first locking element 440 and the second locking element 450.
[095] The first locking element and the second locking element 450 are positioned on the retraction cylinder 420 and the triggering element 490 so they can engage when force is applied to the trigger rod in the distal direction to actuate the retraction mechanism. As shown in Fig. 32, after force is applied to the firing element 490 in the distal direction, projection 452 engages opening 442.
[096] The reuse prevention feature of the firing element can be designed to be easily deflectable in the radial direction when the firing element contacts the inner surface of the retraction cylinder 420. In the final position of the first and second locking element 440 , 450, projection 452 of firing element 490 should reach opening 442 where projection 452 can re-expand and lock back movement of firing element 490. This will prevent firing element 490 from being pulled out of the retraction cylinder 420 and actuated by multiple actuations of the retraction mechanism. By adding this feature to the device, the retraction mechanism can only be actuated once, thus preventing reuse later, for example, changing the retractable needle.
[097] The fourth aspect of the present invention pertains to a retractable syringe assembly 500 that includes an alternative retraction mechanism. The retractable syringe assembly 500 is shown in figures 33-37. Syringe assembly 500 includes a dual syringe barrel as otherwise described herein that includes a needle chamber and a fluid chamber. The needle connector assembly 540 in accordance with the needle connector assembly described with reference to figures 8-17, where the needle connector 542 closes the needle cannula holder 546, a needle cannula 550 which is secured to the holder of needle cannula and a guide element 552 disposed between the needle cannula holder 546, the needle cannula 550 and a needle connector 542. The needle connector 542, as shown in Figures 33-37, includes a distal end 553 and a proximal end 554. Distal end 553 may include a body portion 545 having a conical shape and includes an opening (not shown) therethrough for receiving the needle cannula 550. The proximal end 554 includes a first portion of retraction 555 which extends in the proximal direction of the body 545 and defines a connector cavity for housing the needle cannula holder 546, the guide element 552 and the needle cannula, as described above with reference to Figures 8-17. First retract portion 554 includes a distal end 557 secured to body portion 545 and a free proximal end 556. First retract portion 555 includes at least one flexible portion 558 having an engaging tab 559 at the proximal end thereof. Engagement tab 559 engages needle cannula holder 546 and exerts a force on needle cannula holder 546 in the distal direction to counteract the force applied by guide element 552 in the proximal direction on needle connector assembly 540.
[098] The firing element 590 includes a distal end 591 and a proximal end (not shown). The firing element 590 also includes a firing element body 592 extending from the distal end 591 to the proximal end, as otherwise described herein, which may include a hollow interior 593 to house the retracted needle cannula. Firing element body 592 includes a rib 594 that extends radially outwardly to disengage tab 559 from needle cannula holder 546 and release the force applied by engaging tab 559 on needle connector assembly 540. trigger 590 disengages tab 559 and needle cannula holder 546 after application of the trigger force by the trigger element, which provides sufficient force in the distal direction on engaging tab 559 and/or flexible portion 558 to cause the flexible portion 558 moves outward then the engagement tab 559 is no longer engaged with the needle cannula holder 546 and the force applied to the guide element is no longer counteracted. Specifically, removing the force applied by the engagement tab 559 on the needle cannula holder 546 in the distal direction allows the force applied by the guide element 552 to move the needle cannula holder 546 and the needle cannula 550 to the guiding element. piston.
[099] The embodiments described herein may include alternative retraction mechanisms that are disclosed in U.S. Provisional Order Reference Number P-8842, United States Provisional Order Serial Number 61/366749, incorporated by reference in its entirety. Specifically, the retraction mechanisms disclosed in Figures 7-11, 18-22, and 24-27 of U.S. Provisional Order Reference Number P-8842.
[0100] Alternative embodiments of the triggering element are shown in figures 38-37, 57A-57B and figures 61-66, which can be used with the syringe assemblies described here.
[0101] In Figures 38, 38A, 38B, 39, 39A, 39B and 54, 54A, 54B and 55, the proximal end of the firing element has a circular firing pad that substantially covers or surrounds the piston rod at the proximal end fluid cylinder open. The trigger element may be coded by indicia such as one or more identifications, markings or color coding. After actuating the trigger element by applying a distal force to the plunger rod, the proximal end of the plunger rod or pressure thumb can be completely nested within the trigger pad.
[0102] Figures 40-42 show a design in which the piston rod engages the firing element in the form of a circular element or a crescent-shaped element. The push-in thumb plunger rod can be pressed into its most distal position, and the user can then actuate the trigger element by applying a force to the trigger element.
[0103] Figures 43-47 show a design in which the end of the firing element has a substantially rectangular-shaped firing pad with curved edges and the plunger rod can nest within the firing pad. In figures 48-50, the firing pad is substantially oval in shape. In figures 51-53, the trigger pad is aligned with the needle cannula on one side of the finger flange of the syringe assembly. In figures 56, 57, 57A and 57B, the firing element has a firing pad that is aligned with the needle cannula and the needle chamber, and a firing pad extending outward from the body of the needle chamber. Fig. 61 shows a configuration in which the firing element is a small tab at the end of the needle chamber. Fig. 62 shows a triggering element as a tab that can be actuated by applying a force in the distal direction. The firing element has a crimping surface in the form of a plurality of spaced ribs. Figure 63 shows an alternative trigger element design in which the trigger element is in the form of a block that can be triggered by the user. Figure 64 shows a button incorporated into the proximal end of the needle barrel that can be actuated by the user by pressing or depressing the button to cause the needle to retract.
[0104] Fig. 65 shows a piston rod push thumb that has a hinged part that can be moved by applying a force distal to the hinged part to actuate the triggering element in the retraction mechanism. Fig. 66 shows a firing element which is somewhat similar to Fig. 64, except that the firing element is in the form of a staggered type element that can be moved radially to actuate the retraction mechanism.
[0105] In another embodiment of the present invention, a method for aspirating and expelling a liquid from the syringe assembly of the present invention is provided comprising aligning the trigger guard to prevent movement of the trigger element in the distal direction. A pre-selected amount of liquid is then aspirated into the fluid chamber by inserting the needle cannula into the liquid and applying force to the plunger rod in a proximal direction. Fluid from the fluid chamber is expelled by applying a force to the plunger rod in the distal direction. The needle cannula is retracted into the retraction cylinder aligning the trigger guard to allow movement of the trigger element in the distal direction and apply a force to the trigger guard in the distal direction to provide the trigger force causing the needle cannula retract on the retract cylinder.
[0106] In another embodiment of the present invention. A method for aspirating and expelling a liquid from a syringe assembly of the present invention is provided comprising a preselected amount of liquid in the fluid chamber inserting a needle cannula into the liquid and applying a force to the plunger rod in a proximal direction. The fluid from the fluid chamber is then expelled by applying a force to the plunger rod in the distal direction. The piston rod is locked into the fluid cylinder by applying a continuous force to the piston rod in the distal direction causing the piston rod protrusion to move distally past the retaining ring of the fluid cylinder. The needle cannula is retracted into the retraction cylinder aligning the trigger guard to allow movement of the trigger element in the distal direction and apply a force to the trigger guard in the distal direction to provide a trigger force causing the cannula retracts into the retract cylinder.
[0107] In another embodiment of the present invention, a method for aspirating and expelling a liquid from a syringe assembly of the present invention is provided comprising providing a syringe barrel including a fluid barrel and a retraction barrel in the fluid communication, the fluid cylinder including a plunger rod attached to a plug for aspirating and expelling liquid from the fluid cylinder and a retraction cylinder including a needle connector, a needle cannula with an opening and a triggering element to provide a firing force causing the needle cannula to retract into the retract cylinder. The opening of the needle cannula is submerged in a liquid and the fluid cylinder of the syringe is filled with liquid by applying a force to the plunger rod in a proximal direction. Liquid from the fluid cylinder is expelled by applying a force to the piston rod in a distal direction. The needle cannula is then retracted into the retraction cylinder by applying a force to the triggering element in the distal direction to provide the triggering force.
[0108] In another embodiment of the present invention, a method for aspirating and expelling a liquid from a syringe assembly of the present invention is provided further comprising a plunger rod locked in the fluid cylinder after expelling the liquid from the fluid cylinder.
[0109] In another embodiment of the present invention, a method for aspirating and expelling a liquid from a syringe assembly of the present invention is provided where the force applied to the plunger rod is oriented along an axis that is parallel to the axis along from which the force applied to the firing element is guided.
[0110] In another embodiment of the present invention, a method for aspirating and expelling a liquid from a syringe assembly of the present invention where the force applied to the plunger rod to expel the liquid is less than the force applied to the firing element.
[0111] Reference as a whole in this specification to "a modality", "certain modalities", "one or more modalities" or "a modality" means that a particular characteristic, structure, material or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. Thus, appearances of phrases such as "in one or more embodiments", "in certain embodiments" or "in an embodiment" in various places throughout this specification are not necessarily referring to the same embodiments of the invention. In addition, particular features, structures, materials, or features may be combined in any compatible manner in one or more embodiments.
[0112] Although the invention has been described herein with reference to particular embodiments, it should be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It will be apparent to one skilled in the art that various modifications and variations can be made to the method and apparatus of the present invention without departing from the spirit and scope of the invention. Accordingly, it is intended that the present invention include modifications and variations that are within the scope of the claims and their equivalents.

权利要求:
Claims (26)
[0001]
1. Syringe assembly (101, 300, 400, 500) comprising: a fluid cylinder (110, 210, 230, 310, 410) including a side wall (112, 312) having an inner surface (114, 314) defining a fluid chamber (115, 315) for retaining fluid and having a first cross-sectional width, an open proximal end (119, 319) and a distal end (111, 311) including a distal wall (117, 317); a plunger rod (160, 360, 460) disposed within the fluid chamber (115, 315) comprising a distal end, a proximal end, a plunger rod body extending from the distal end to the proximal end, and a plug (170, 370) disposed at the distal end of the piston rod (160, 360, 460) to form a fluid tight seal with the inner surface (114, 314) of the cylinder (110, 210, 230, 310, 410); a retract cylinder (120, 220, 320, 420) disposed adjacent to the side wall (112, 312) of the fluid cylinder (110, 210, 230, 310, 410), the retract cylinder (120, 220, 320, 420) including a wall (122, 223, 322, 422) having an interior surface (124, 324) defining a needle chamber (125, 325), an open proximal end (129, 329), an open distal end (121 , 221, 321) including a barrier wall, an opening (123, 232, 330) between the wall (122, 223, 322, 422) of the retraction cylinder (120, 220, 320, 420) and the side wall ( 112, 312) of the fluid cylinder (110, 210, 230, 310, 410) allowing fluid communication between the fluid chamber (115, 315) and the needle chamber (125, 325) and a needle connector assembly (140, 200, 340, 540) comprising a needle connector (142, 342, 542), a needle cannula (150, 205, 350, 550) attached to the needle connector (142, 342, 542), the cannula of needle (150, 205, 350, 550) being in fluid communication with the opening (123, 232, 330) is oriented to move in a proximal direction; and a trigger element (190, 390, 490, 590) disposed within the needle chamber (125, 325) and movable within the retraction cylinder (120, 220, 320, 420) independently of the piston rod (160, 360 , 460), wherein the firing element (190, 390, 490, 590) includes a proximal end (199, 399, 499), an open and free distal end (191, 391, 591) that provides the firing force. , and CHARACTERIZED by a firing element body (192, 392, 492, 592) extending from the proximal end (199, 399, 499) to the distal end (191, 391, 591) and including a surface interior defining a hollow interior (193, 393, 593), the firing element (190, 390, 490, 590) providing a firing force causing the needle cannula (150, 205, 350, 550) to retract to the retract cylinder (120, 220, 320, 420).
[0002]
2. Syringe assembly (101, 300, 400, 500) according to claim 1, characterized in that the inner surface (114, 314) of the fluid cylinder sidewall includes a retaining ring adjacent the end. proximal defining a second cross-sectional width that is less than the first cross-sectional width, and the piston rod body includes a flexible protrusion (113, 313) having a cross-sectional width greater than the width of the cross section of the inner surface (114, 314) of the fluid cylinder (110, 210, 230, 310, 410) on the retaining ring and a frangible portion.
[0003]
3. Syringe assembly (101, 300, 400, 500), according to claim 2, CHARACTERIZED by the fact that contact between the plug (170, 370) and the distal wall (117, 317) of the cylinder causes the protrusion (113, 313) advances distally beyond the retaining ring in the fluid cylinder (110, 210, 230, 310, 410) and locks the piston rod (160, 360, 460) into the fluid cylinder (110 , 210, 230, 310, 410) to prevent reuse of the syringe assembly (101, 300, 400, 500).
[0004]
4. Syringe assembly (101, 300, 400, 500) according to claim 2, CHARACTERIZED by the fact that the distal end of the plunger rod (160, 360, 460) includes a cap engaging portion and the cap (170, 370) is secured to the cap engaging portion of the plunger rod (160, 360, 460), the cap (170, 370) being moveable proximally and distally with respect to the cap engagement portion by a preselected axial distance so that when a force is applied to the plunger rod (160, 360, 460) in the distal direction and the distal end of the plug (170, 370) is in contact with the distal wall (117, 317) of the cylinder, the protrusion (113, 313) is allowed to advance distally beyond the retaining ring in the fluid cylinder (110, 210, 230, 310, 410) and lock the piston rod (160, 360, 460 ) in the fluid cylinder (110, 210, 230, 310, 410) to prevent reuse of the syringe assembly (101, 300, 400, 500).
[0005]
5. Syringe assembly (101, 300, 400, 500), according to claim 3, CHARACTERIZED by the fact that continuous application of a force on the plunger rod (160, 360, 460) in the proximal direction after the protrusion (113, 313) has advanced distally beyond the retaining ring causes the frangible portion to break.
[0006]
6. Syringe assembly (101, 300, 400, 500), according to claim 1, CHARACTERIZED by the fact that the needle connector body assembly is disposed at the open distal end (121, 221, 321) of the cylinder of retraction (120, 220, 320, 420) and includes a frangible element (153) to exert a force on the needle connector assembly (140, 200, 340, 540) in the distal direction.
[0007]
7. Syringe assembly (101, 300, 400, 500), according to claim 6, CHARACTERIZED by the fact that applying a force in the distal direction to the firing element (190, 390, 490, 590) provides the force trip on the needle connector assembly (140, 200, 340, 540) to break the frangible element (153) so that the needle cannula (150, 205, 350, 550) is retracted into the retract cylinder (120, 220, 320, 420).
[0008]
8. Syringe assembly (101, 300, 400, 500), according to claim 6, CHARACTERIZED by the fact that the needle cannula (150, 205, 350, 550) is guided by a spring disposed between the connector of needle (142, 342, 542) and the barrier wall which exerts a force on the needle connector (142, 342, 542) in a proximal direction.
[0009]
9. Syringe assembly (101, 300, 400, 500), according to claim 1, CHARACTERIZED by the fact that the needle cannula (150, 205, 350, 550) is retracted to the retraction cylinder (120, 220, 320, 420) and is housed within the hollow interior (193, 393, 593) of the firing element (190, 390, 490, 590).
[0010]
10. Syringe assembly (101, 300, 400, 500), according to claim 1 or 2, CHARACTERIZED by the fact that the open distal end (121, 221, 321) of the retraction cylinder (120, 220, 320 , 420) comprises a fastening element (222) for securing the needle connector assembly (140, 200, 340, 540) to the retract cylinder (120, 220, 320, 420) and the needle connector assembly (140 , 200, 340, 540) includes a connecting element (208) which engages the clamping element (222), the engagement of the connecting element (208) and the clamping element (222) being activated by a needle guard ( 240) disposed in the needle connector (142, 342, 542).
[0011]
11. Syringe assembly (101, 300, 400, 500) according to claim 10, CHARACTERIZED by the fact that the engagement of the fastening element (222) and the connecting element (208) allows fluid communication between the opening (123, 232, 330) and the needle cannula (150, 205, 350, 550).
[0012]
12. Syringe assembly (101, 300, 400, 500), according to claim 10, CHARACTERIZED by the fact that the needle shield (240) can be removed from the needle connector (142, 342, 542) by coupling the connecting element (208) and the fastening element (222).
[0013]
13. Syringe assembly (101, 300, 400, 500), according to claim 10, CHARACTERIZED by the fact that the fastening element (222) of the retraction cylinder (120, 220, 320, 420) comprises at least an opening (224) in the wall (122, 223, 322, 422) of the retraction cylinder (120, 220, 320, 420) extending in a distal direction from the open distal end (121, 221, 321) and the connecting element (208) comprises at least one radially outwardly extending tab disposed on the needle connector (142, 342, 542) for engaging the at least one opening (224).
[0014]
14. Syringe assembly (101, 300, 400, 500) according to claim 13, CHARACTERIZED by the fact that the needle connector (142, 342, 542) comprises an open conduit (212) to allow fluid communication between the needle cannula (150, 205, 350, 550) and the opening (224), and the engagement of the needle connector tab (142, 342, 542) and the retraction cylinder opening (120, 220, 320 , 420) allows alignment of the open conduit (212) and the opening.
[0015]
15. Syringe assembly (101, 300, 400, 500), according to claim 10, CHARACTERIZED by the fact that the needle connector (142, 342, 542) comprises a distal end (141, 341, 553), a proximal end (159, 349, 554) and a connector body (143, 202) extending from the distal end (141, 341, 553) to the proximal end (159, 349, 554), the connector body (143, 202) including an outer surface (206) and at least one finger element (214) disposed along an outer surface (206), the finger element (214) extending outwardly from the outer surface (206) of the connector body (143, 202) and including a distal end (215) attached to the outer surface (206) of the needle connector (142, 342, 542) and a free proximal end (216) that is detached from the needle connector (142, 342, 542).
[0016]
16. Syringe assembly (101, 300, 400, 500) according to claim 15, characterized in that the needle shield (240) comprises a closed distal end, an open proximal end (216) and a body hollow (242) defining a cavity (243) for receiving the needle connector (142, 342, 542), the hollow body (242) including an interior surface (242) comprising a plurality of inwardly extending detents (244) and engage the at least one finger of the needle connector (142, 342, 542) to rotate the needle connector (142, 342, 542) relative to the clamping member (222) to secure the needle connector (142, 342 , 542) at the open distal end (121, 221, 321) of the retraction cylinder (120, 220, 320, 420).
[0017]
17. Syringe assembly (101, 300, 400, 500), according to claim 16, CHARACTERIZED by the fact that the plurality of detents (244) applies a rotational force on the at least one finger or the needle connector (142 , 342, 542) to engage the finger and allow rotation of the needle connector (142, 342, 542).
[0018]
18. Syringe assembly (101, 300, 400, 500) according to claim 7, characterized in that the inner surface (114, 314) of the fluid chamber side wall includes a retaining ring adjacent the end. proximal (119, 319) defining a second cross-sectional width that is less than the first cross-sectional width, and the piston rod body includes a flexible protrusion (113, 313) having a cross-sectional width greater than the cylinder cross-section width at the rib and a frangible part.
[0019]
19. Syringe assembly (101, 300, 400, 500), according to claim 18, CHARACTERIZED by the fact that contact between the plug (170, 370) and the distal wall (117, 317) of the cylinder causes the protrusion (113, 313) advances distally beyond the rib in the barrel and locks the plunger rod (160, 360, 460) into the barrel to prevent reuse of the syringe assembly (101, 300, 400, 500).
[0020]
20. Syringe assembly (101, 300, 400, 500) according to claim 18, CHARACTERIZED in that the distal end of the plunger rod (160, 360, 460) includes a cap engaging portion and the cap (170, 370) is secured to the cap engaging portion of the plunger rod (160, 360, 460), the cap (170, 370) being moveable proximally and distally with respect to the cap engaging portion by a preselected axial distance so that when a force is applied to the plunger rod (160, 360, 460) in the distal direction and the distal end of the plug (170, 370) is in contact with the distal wall (117, 317) of the cylinder, the protrusion (113, 313) is allowed to advance distally beyond the rib in the cylinder and lock the plunger rod (160, 360, 460) into the cylinder to prevent reuse of the syringe assembly (101, 300, 400, 500).
[0021]
21. Syringe assembly (101, 300, 400, 500) according to claim 19, CHARACTERIZED by the fact that continuous application of a force on the plunger rod (160, 360, 460) in the proximal direction after the protrusion (113, 313) has advanced distally beyond the rib causes the frangible part to break.
[0022]
22. Syringe assembly (101, 300, 400, 500) according to claim 1, CHARACTERIZED by the fact that the needle chamber (125, 325) has a cross-sectional width that is smaller than the first width cross section.
[0023]
23. Syringe assembly (101, 300, 400, 500), according to claim 10, CHARACTERIZED by the fact that the needle guard (240) provides tactile indication of attachment of the needle connector assembly (140, 200, 340, 540) in the retract cylinder (120, 220, 320, 420).
[0024]
24. Syringe assembly (101, 300, 400, 500), according to claim 10, CHARACTERIZED by the fact that the needle shield (240) allows removal of the needle connector assembly (140, 200, 340, 540 ) of the retract cylinder (120, 220, 320, 420).
[0025]
25. Syringe assembly (101, 300, 400, 500), according to claim 23, CHARACTERIZED by the fact that attachment of the needle connector assembly (140, 200, 340, 540) to the retraction cylinder (120, 220, 320, 420) allows fluid communication between the opening and the needle cannula (150, 205, 350, 550).
[0026]
26. Syringe assembly (101, 300, 400, 500) according to claim 2, CHARACTERIZED by the fact that the distal end of the plunger rod (160, 360, 460) includes a cap engaging portion and the cap (170, 370) is secured to the cap engaging portion of the plunger rod (160, 360, 460), the cap (170, 370) being distally and proximally movable relative to the cap engagement portion by a preselected axial distance so that when a force is applied to the plunger rod (160, 360, 460) in the distal direction and the distal end of the plug (170, 370) is in contact with the distal wall (117, 317) of the cylinder, the protrusion (113, 313) is allowed to advance distally beyond the rib in the cylinder and lock the plunger rod (160, 360, 460) into the cylinder to prevent reuse of the syringe assembly (101, 300, 400 , 500).

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法律状态:
2018-12-26| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-09-17| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-06-23| B06A| Notification to applicant to reply to the report for non-patentability or inadequacy of the application [chapter 6.1 patent gazette]|

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2020-10-06| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-05-18| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 21/07/2011, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US36687410P| true| 2010-07-22|2010-07-22|

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US61/366,874|2010-07-22|

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US13/187,101|US8556854B2|2010-07-22|2011-07-20|Dual chamber syringe with retractable needle|

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US13/187,101|2011-07-20|

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PCT/US2011/044792|WO2012012601A1|2010-07-22|2011-07-21|Dual chamber syringe with retractable needle|BR122019027178-0A| BR122019027178B1|2010-07-22|2011-07-21|SYRINGE ASSEMBLY|